Modeling of delamination in multilayer metals produced by explosive welding under plastic deformation
DOI:
https://doi.org/10.7242/1999-6691/2014.7.4.38Keywords:
damage, fracture, phenomenological model, multilayer metals, delamination, peak plasticity charts, plastic deformation, modelling, rollingAbstract
Weed damage is one of the typical forms of material damage under deformation. The paper proposes a phenomenological model to predict damage and fracture caused by delamination in multilayer metals produced by explosive welding under plastic deformation. The intermediate layer including a weld joint accomplished in a variety of different metals and boundary zones is the object of our study. It is assumed that the material preserves macroscopic continuity up to the initiation of a lamination crack. Delamination is considered as a process of initiation and development of continuity microdefects which result in interlaminar crack formation. Delaminations form due to some combination of two basic (opening and shear) modes under plastic deformation. The model takes into account the effect of the stress state on ultimate strains causing opening - and shear - modes delaminations, damage accumulation and intermediate layer fracture for multilayer metals. Application of the model is based on the usage of peak plasticity diagrams for opening and shear modes of the intermediate layer. An experimental technique for constructing plasticity diagrams is proposed. Using of this technique, peak plasticity diagrams for opening shear modes of the bimetal intermediate layer of “steel X10 Cr Ni Ti 189 -steel C 10” were plotted. The efficiency of the model for computational experiments is verified during rolling the bimetallic strip of “steel X10 Cr Ni Ti 189 - steel C 10”. A comparison of the calculated and experimental results shows high coincidence, which is indicative of the fact that the proposed fracture model can be used in real manufacturing processes.
Downloads
References
Kobelev A.G., Lysak V.I., Cernysev V.N., Bykov A.A., Vostrikov V.P. Proizvodstvo metalliceskih sloistyh kompozicionnyh materialov. - M.: Intermet Inziniring, 2002. - 496 s.
2. Lysak V.I., Kuz’min S.V. Svarka vzryvom. - M.: Masinostroenie-1, 2005. - 544 s.
3. Olson D.L., Siewert T.A., Liu S., Edwards G.R. ASM Handbook: Volume 6. Welding, brazing, and soldering. - ASM International, 1993. - 1299 p.
4. Trykov U.P., Smorgun V.G., Pronicev D.V. Metody issledovania stroenia i svojstv perehodnyh zon svarennyh vzryvom metalliceskih KM: Uceb. posobie. - Volgograd: Politehnik, 2002. - 104 s.
5. Deribas A.A. Fizika uprocnenia i svarki vzryvom. - Novosibirsk: Nauka, 1980. - 220 s.
6. Trykov U.P., Smorgun V.G., Gurevic L.M. Deformacia sloistyh kompozitov: Monografia. - Volgograd: Politehnik, 2001. - 242 s.
7. Cepurko M.I., Ostrenko V.A., Gluskin L.A., Berezko B.I., Bujnovskij A.M., Reznikov E.A., Peluhov B.D., Krasnov A.N., Konovalov V.P. Bimetalliceskie materialy. - L.: Sudostroenie, 1984. - 272 s.
8. Fudzii T., Dzako M. Mehanika razrusenia kompozicionnyh materialov. - M.: Mir, 1982. - 232 s.
9. Vil’deman V.E., Sokolkin U.V., Taskinov A.A. Mehanika neuprugogo deformirovania i razrusenia kompozicionnyh materialov. - M.: Nauka. Fizmatlit, 1997. - 288 s.
10. Vang A. Analiz razrusenia cerez mezslojnoe rastreskivanie // Mezslojnye effekty v kompozicionnyh materialah / Pod red. N. Pejgano. - M.: Mir, 1993. - S. 88-136.
11. Suiker Akke S.J., Fleck Norman A. Modelling of fatigue crack tunneling and delamination in layered composites // Compos. Part A-Appl. S. - 2006. - Vol. 37, no. 10. - P. 1722-1733.
12. Diaz A.D., Caron J.-F. Interface plasticity and delamination onset prediction // Mech. Mater. - 2006. - Vol. 38, no. 7. - R. 648-663. DOI
13. Greve L., Pickett A.K. Delamination testing and modelling for composite crash simulation // Compos. Sci. Technol. - 2006. - Vol. 66, no. 6. - R. 816-826. DOI
14. Golovanenko S.A., Meandrov L.V. Proizvodstvo bimetallov. - M.: Metallurgia, 1966. - 304 s.
15. Arkulis G.E. Sovmestnaa plasticeskaa deformacia raznyh metallov. - M.: Metallurgia, 1964. - 271 s.
16. Zasuha P.F., Korsikov V.D., Buhvalov O.B., Ersov A.A. Bimetalliceskij prokat. - M.: Metallurgia, 1971. - 264 s.
17. Astrov E.I. Plakirovannye mnogoslojnye metally. - M.: Metallurgia, 1965. - 239 s.
18. Korol’ V.K., Gil’dengorn M.S. Osnovy tehnologii proizvodstva mnogoslojnyh metallov. - M.: Metallurgia, 1970. - 237 s.
19. Potapov I.N., Lebedev V.N., Kobelev A.G., Kuznecov E.V., Bykov A.A., Klucnikov P.M. Sloistye metalliceskie kompozicii. - M.: Metallurgia, 1986. - 216 s.
20. Gorkunov E.S., Zadvorkin S.M., Putilova E.A., Povolotskaya A.M., Goruleva L.S., Veretennikova I.A., Kamantsev I.S. The application of magnetic structural phase analysis for the diagnostics of the state of a 08X18H10T Steel-St3 steel composite material and its components that were subjected to plastic deformation // Russ. J. Nondestruct. - 2012. - Vol. 48, no. 6. - P. 346-356. DOI
21. Gladkovskii S.V., Trunina T.A., Kokovikhnin E.A., Vichuzhanin D.I., Golubkova I.A. Structure and properties of explosion-welded composite from steels 12KH18N10T and 20 // Met. Sci. Heat Treat. - 2009. - Vol. 51, no. 9-10. - P. 444-449. DOI
22. Smirnov S.V., Veretennikova I.A., Kamancev I.S., Trusina E.B. Issledovanie razrusenia granicy soedinenia sloev u polucennoj svarkoj vzryvom bimetalliceskoj polosy <<08H18N10T-stal’ 10>> pri prokatke // Proizvodstvo prokata. - 2014. - No 7. - S. 14-19.
23. Durgutlu A., Gulenc B., Findlick F. Examination of copper/stainless steel joints formed by explosion welding // Mater. Design. - 2005. - Vol. 26, no. 6. - P. 497-507. DOI
24. Mousavi S.A.A.A., Sartangi P.F. Experimental investigation of explosive welding of cp-titanium/AISI 304 stainless steel // Mater. Design. - 2009. - Vol. 30, no. 3. - P. 459-468. DOI
25. Kahraman N., Gulenc B., Findik F. Joining of titanium/stainless steel by explosive welding and effect on interface // J. Mater. Process. Tech. - 2005. - Vol. 169, no. 2. - P. 127-133. DOI
26. Cizek L, Ostroushko D, Szulc Z, Molak R, Prazmowski M. Properties of sandwich metals joined by explosive cladding method // Archives of Materials Science and Engineering. - 2010. - Vol. 43, no.1. - P. 21-29.
27. Karolczuk A., Kowalski M., Banski R., Zok F. Fatigue phenomena in explosively welded steel-titanium clad components subjected to push-pull loading // Int. J. Fatigue. - 2013. - Vol. 48. - P. 101-108. DOI
28. Smirnov S.V., Svejkin V.P. Plasticnost’ i deformiruemost’ uglerodistoj stali. - Ekaterinburg: UrO RAN, 2008. - 256 s.
29. Kolmogorov V.L. Mehanika obrabotki metallov davleniem. - Ekaterinburg: Izd-vo UGTU-UPI, 2001. - 836 s.
30. Dzugutov M.A. Plasticnost’, ee prognozirovanie i ispol’zovanie pri obrabotke metallov davleniem. - M.: Metallurgia, 1984. - 64 s.
31. Krasnevskij S.M., Makusok E.M., Sukin V.A. Razrusenie metallov pri plasticeskom deformirovanii. - Minsk: Nauka i tehnika, 1983. - 173 s.
32. Ogorodnikov V.A. Ocenka deformiruemosti metallov pri obrabotke davleniem. - Kiev: Visa skola, 1983. - 175 s.
33. Gladkovskij S.V., Trunina T.A., Kokovihin E.A., Vicuzanin D.I., Golubkova I.A. Formirovanie struktury i svojstv sloistyh soedinenij metallov // Zagotovitel’nye proizvodstva v masinostroenii. - 2010. - No 4. - S. 41-45.
34. Kijko I.A. Teoria razrusenia v processah plasticeskogo tecenia / Obrabotka metallov davleniem. Mezvuzovskij sbornik. - Sverdlovsk: Izd-vo UPI, 1982. - S. 27-40.
35. Konovalov D.A., Golubkova I.A., Smirnov S.V. Determining the strength properties of individual layers of strained laminated composites by kinetic indentation // Russ. J. Nondestruct. - 2011. - Vol. 47, no. 12. - P. 852-857. DOI
36. GOST 10885-85. Stal’ listovaa goracekatanaa dvuhslojnaa korrozionno-stojkaa. Tehniceskie uslovia.
37. Rabov V.R. Primenenie bimetalliceskih i armirovannyh stalealuminevyh soedinenij. - M.: Metallurgia, 1975. - 288 s.
38. TU 27.32.09.010-2005. Stal’ listovaa dvuhslojnaa korrozionno-stojkaa, izgotovlennaa metodom svarki vzryvom.
39. Volinsky A.A., Moody N.R., Gerberich W.W. Interfacial toughness measurements for thin films on substrates // Acta Mater. - 2002. - Vol. 50, no. 3. - P. 441-466. DOI
40. Sorokin V.G., Volosnikova A.V., Vatkin S.A. i dr. Marocnik stalej i splavov / Pod obs. red. V.G. Sorokina. - M.: Masinostroenie, 1989. - 640 s.
41. Bogatov A.A., Mizirickij O.I., Smirnov S.V. Resurs plasticnosti metallov pri obrabotke davleniem. - M.: Metallurgia, 1984. - 144 s.
42. Grudev A.P. Teoria prokatki. - M.: Intermet Inziniring, 2001. - 280 s.
43. Smirnov S.V., Golubkova I.A. Modelirovanie processa holodnoj prokatki tonkih polos metodom konecnyh elementov // Zagotovitel’nye proizvodstva v masinostroenii. - 2010. - No 5. - S. 27-30.
Downloads
Published
Issue
Section
License
Copyright (c) 2014 Computational Continuum Mechanics
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.